Bilcare infusing Packaging Innovation Solutions

To make sure of people's health, the pharmaceutical industry is going through numerous changes which include drug research progress, generic production rise and upcoming trends in pharma packaging. Increase in population and increase in personal income, both contribute in high medicine and drug use. With the increasing need of medicines, the need to keep them safe, secure and sustainable, increases along. Pharma packaging leader, Bilcare is enumerating a few of the emerging trends in pharma packaging industry, which it follows and they are easy to infuse in ongoing packaging innovation solutions by any pharma packaging company, just like Bilcare. These trends are:

• Unit dose packaging: it is very important for the person on medication to intake the right amount of medicine. That is why unit dosage and single unit packaging is in the trend which contributes 11% in the annual growth of pharma packaging industry. It is one of the biggest growth drivers of the growth in the industry.

• Anti-counterfeiting packaging: the pharma packaging industry is facing the problem of counterfeiting on a large-scale, where many lives are at risk. To cope with this problem, pharma companies are adopting strategies like laser surface authentication, fluorescent labels, barcoding, holograms, watermarks, to name a few.

• Eco-friendly packaging: there is no lack of packaging innovation solutions which don’t address the environmental factors and concerns. It doesn’t lead to any kind of compromise with quality of a product or its accessibility.

• Child resistant packaging: today most of the medicines get packed while keeping children and senior citizens in mind. Child-resistant (CR) packaging and Senior Friendly (SF) packaging is the need of this hour, which pharma packaging specialists like Bilcare, are catering.

Bilcare is a global leader and an innovation-led packaging solutions provider that partners with the pharmaceutical industry to improve patient healthcare outcomes. It endeavors to deliver effective and affordable solutions that enhance the speed and quality of drug discovery and help build and protect brands by ensuring the delivery of genuine medicines to patients.

Packaging Innovation Trends and Solutions

Not much changes very often, or very quickly, in the world of  pharma packaging innovations  for clinical trials—but there are a few trends.

Protecting ‘The Blind,’ Maintaining Consistency

Although pharma packaging may seem simpler to produce because it is designed to look generic, certain aspects can be more difficult. It is critical for a clinical trial package to ‘protect the blind.’ Everything —from the positioning of any printed elements to the color—has to look exactly identical. Even slight variations are unacceptable.

The ‘Blinding’ Process

Typically, customers will send the supplier the products that will be used in a trial, and Bilcare works with customers to find design solutions. The pharma packaging is “blinded” by being redesigned and altered, to ensure that no one will be able to spot any differences. This is necessary when a trial is comparing the effectiveness of two different drugs. Often, a drug that is already approved and on the market is being compared to a new one.

Utilizing Technology to Increase Productivity

Bar codes, when used on clinical trial packaging, can be another way to “protect the blind.” Suppliers say they also help make the randomization process more efficient. Bilcare have more packaging solutions that often incorporates bar code printers, as well as track and trace capabilities, into machinery lines for customers using its automated equipment. They often prints 2-D bar codes on labels for products that will be sent to a trial. The codes contain randomization and blinding information. This leads to shorter production times, quality improvement, and cost reduction. There is an initial investment in hardware and software, but the long-term savings can be well worth it, especially for larger trials.

Utilizing the Blister to Increase Patient Compliance

Some suppliers say calendarized blisters have become much more popular for clinical trials. So these blisters help ensure the patient adheres to a specific dosing regimen. Generally, blisters are more compliant, especially if titration is involved or the patient needs to take two different products. A blister may also be dictated due to the stability of a drug.

Electronic Solutions

Packages that electronically monitor patients’ dosing regimens have been around for more than 10 years and are only now slowly increasing in popularity. The market is beginning to develop. Electronic adherence packages are now being considered by drug developers as a tool to collect data. In most cases, the data captured is the date and time patients remove medicine from the package. A bottle cap, with a built-in timer, is one type of electronic monitoring system.

Responsibilities Shift in the Future 

Pharma companies are outsourcing many new types of jobs lately, which have traditionally been done internally. Bilcare  is one supplier that has been taking on additional responsibilities that have included managing the entire supply chain.

Interphex focuses on the concepts of Packaging innovation

Interphex, the annual pharmaceutical manufacturing and packaging show was held on April 2010 at the Jacob K. Javits Convention Center in New York City. The event highlighted the need & importance of pharmaceutical, biopharmaceutical, and medical devices and will be attended by various renowned innovative packaging solution providers like Bilcare and several other manufacturers. It was followed by a conference providing comprehensive educational opportunities to bring forth the trending concepts of Pharma Packaging and challenges faced by the pharmaceutical and biopharmaceutical experts. There were around 70 sessions and workshops covering various aspects of pharma Packaging Innovation Solutions providing significant knowledge about it.

The event included a one-on-one meeting with the Pharma Packaging experts and technical professionals of the industry who provided information and guidelines to the pharmaceutical and biotechnology industry manufactures through live demonstrations.  They acquainted the manufacturers about the innovative packaging concepts along with the latest products and equipment. The manufacturers were provided expert advice by the professionals to face specific challenges in the Pharma Packaging sector. The event focused on the need for packaging innovation solution and covered the ways to find new resources and source new products. All the aspects and concepts of drug manufacturing and Pharma packaging from the stage of process development to delivery in markets were covered with complete knowledge and technological solutions to the manufacturers by the experts. The event highlighted all the fundamentals of life sciences manufacturing and the changing or up-coming trends like Automatic Systems, Child-Resistant Packaging, Anti- counterfeiting OVD, Vial Labeler, Self-Lifting Label etc. in the industry.

Medicine Packaging Innovation Firms

Medicine packaging innovation is a vital component of the medicine delivery system as pharmaceutical companies have to be extremely careful that their drugs reach the end user in a sterile and usable condition. The packaging has to meet stringent FDA standards, be suitable for the contents and also be easy to transport and keep on shelves, be antiseptic, tamper proof, have childproof caps at the same time being senior friendly. When  medicines have to be used in a hospital or institutional environment, they may require different packaging than when they are used by a retail customer. Medicine packaging is used by pharmaceutical companies

Pharmaceutical companies manufacture a wide range of medicine with different delivery systems including:

· Ingestible liquids

· Sprays

· Drops

· Creams, ointments and gels

· Tablets

· Gel caps

· Dispensers

Often specific medicine need very special packaging innovations – sometimes doses have to be marked, sometimes medicines have to be available in a single dose, disposable container. Other times drugs have to be dispensed in particular quantities in containers that are safe for long-term use.

Medicine packaging has to be done in impermeable containers that are strong enough to keep the contents safe during handling and transport. The product should be safe from adulteration, biological contamination or physical damage. Containers may be available in:

· Glass

· PVC

· PET

· Polycarbonate

· Polypropylene

· LDPE

· HDPE

· Polystyrene

With advances in technology and packaging materials, you can get the right packaging for your drugs that are safe, meets all the regulatory standards and is attractive.

If you need the proper packaging for your pharmaceutical products, you have come to the right place. Bilcare can easily source what you need and even suggest the correct packaging solutions for your medicine. You can design special packaging containers for your products as well and our design team is always ready to help you. What's more, we offer the best rates and friendly services – once you come to us, you will never go anywhere else.

The result of good-quality pharmaceutical packaging

The future of sustainable, high-quality packaging innovation depends on the development and follow-through of a strict assessment plan at all levels of an organization’s supply chain. This may mean manufacturers rely more on their packaging suppliers to promote sustainability. By using biodegradable resources, like paperboard, and by using those that support sustainability at all stages of the package lifecycle, organizations can satisfy the demands of safety-compliant and sustainable packaging.

Although challenges still exist in the pharma  packaging innovation , production will continue to provide solutions for more efficient packaging and a cleaner environment. Research planning and development departments and engineers will all play a key role in the future of pharma packaging. Pharma companies will benefit from the time spent transitioning to a more sustainable model, especially as they see growing consumer satisfaction. While the process is challenging, this shift to sustainability will positively impact the pharma industry, and any others who produce packaging, the consumer, and most importantly, the environment.

The assessment and controls depend on what your drug is—so there is not a catchall solution.

“Some drugs can be absorbed, some can be inhaled, some can be ingested, and some therapeutics can be all three. So you have to build in safety systems for all three methods of transportation into the worker’s body.” Rather than develop these safety systems for every drug individually, the guidelines suggest building a banding system that is used for all drugs.

The point of building a banding system is to categorize the risk levels of drug properties. Through a team represented by toxicology, health and safety, engineering, quality, validation, and operations, those categories are delineated into bands based on the control processes (including process, operational, engineering, and procedural controls) that the packager can implement. Examples of controls include containment systems, housekeeping, room ventilation, material transfers, and airflow controls. Then during the individual drug assessment, a drug is assigned to a band based on the comparison of the drug properties vs the band properties.

Packaging innovation: A long term solution at Bilcare

Bilcare Research is a leading full-service provider and trusted name in the pharmaceutical industry for its packaging innovation solutions and delivery of genuine medicines to patients. As a global supplier with single-source capabilities, Bilcare looks forward to provide the most innovative cutting edge solutions for packaging and comprehensive range of pharmaceutical packaging solutions, from product-specific research to brand-building materials and design.

The company has a strong focus on packaging innovation solutions that deliver quality, sustainability and reliability. Our packaging solutions are customized to meet the demands of each client and this ensures a unique and reliable packaging solution. It is their aim to develop packaging innovation solutions to meet the complex needs of the pharmaceutical industry. With their integrated services, they enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while they partner with them in the area of drug stabilization and protection and provide packaging innovation solutions. They help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs.

Today, Bilcare Research is a market-leading supplier of specialty primary packaging for pharmaceutical products. With success in providing novel packaging innovations and services, we have been honored by the Organization of Pharmaceutical Producers of India (OPPI) Award for establishing quality standards in the pharmaceutical sector for two consecutive years.

Bilcare proving packaging solutions by adopting innovative packaging

Bilcare improved its product range to offer high margin products and solutions for innovative packaging. While it is still ‘work in progress’ to derive the full benefits from the acquisition, the businesses have advanced against the initial goals and the progress already achieved will underpin earnings growth for the next two years. Through this acquisition, the company now enjoys a strong base of over 2,000 customers spread across the globe.

It is their aim to innovate and develop pioneering packaging solutions to meet the complex needs of the pharmaceutical industry. With their integrated services, we enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while we partner with them in the area of drug stabilization and protection. They help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs.

Bilcare is at the forefront of delivering sustainable, affordable and innovative packaging solutions to customers globally. As a research driven organization with single source capabilities, we follow a customer centric approach to fulfill packaging needs in the areas of pharmaceutical packaging, card solutions and specialty films. We have supplemented our research and development capabilities with broad production and application knowledge as a single source packaging solutions provider. We leverage the powerful synergy of our research capabilities in India, Singapore and Germany; State-of-the-art design and manufacturing facilities in US, Germany, Italy, Singapore & India and above all, our commitment to create sustainable competitive advantages for our customers.

Bilcare follows recent trends in packaging innovation

Trends in pharma packaging are influenced by packaging materials and packaging processes. The packaging innovation which is in trend involves Radio Frequency Identification, which can scan and locate the containers and crates hundreds of meters away from it. Its benefits pay off very fast as it is easy and sophisticated to be handled. Non-electronic laminates and labels monitor the shock and change in transition along with measuring the goods and items if they are subject to be accepted or not. It is a label of the size of a visiting card which is more reliable & accurate than manual indicators and it contains micro batteries as well. There are many pharmaceutical concepts emerging on regular basis which is boosting the packaging innovation and considering the environmental factors while packing the medicines is one of those concepts. It still focuses on packaging advances without compromising with the quality of product.

Precaution is better than cure, and that is why the things we eat, drink or consume some other way, need to be safer than ever because it is going to affect our health directly. The packaging ensures the user that the product is reliable and safe to be used. The pharmaceutical industry is facing tremendous changes every day and its packaging is also going under innovation on a very large scale. There were times when pharma packaging revolves around conserving the quality of enclosed medication and there is a time where it involves tampering, counterfeiting and emphasizing on dosage schedule of product along with its dispensing accuracy. Packaging innovation in pharma industry is equally essential for the human kind like pharmaceutical products because the change and innovation is a symbol of proceeding towards the future which inculcates lots of advanced approaches which is indispensable for the growth of human race.

Bilcare provides worldclass innovative packaging solutions

One of the key reasons that pharmaceutical innovative packaging has resisted change over the years is largely due to legislative pressures, according to Gerard Harford, managing director of Contego. “Legislation defines elements, such as minimum font sizes for design and ease of readability, while child resistant packaging legislation will steer the functional requirements of the pack,” explains Harford. “Over the years innovative packaging has had to encompass all these changes so the leaflet and pack sizes have increased to accommodate the increase in information.”

It is their aim to develop packaging innovation solutions to meet the complex needs of the pharmaceutical industry. With their integrated services, they enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while they partner with them in the area of drug stabilization and protection and provide packaging innovation solutions. They help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs. The company has a strong focus on packaging innovation solutions that deliver quality, sustainability and reliability. Our packaging solutions are customized to meet the demands of each client and this ensures a unique and reliable packaging solution.

Innovative packaging of pharmaceutical products by Bilcare

Bilcare Research is a leading full-service provider and trusted name in the pharmaceutical industry for its packaging innovation solutions and delivery of genuine medicines to patients. As a global supplier with single-source capabilities, Bilcare looks forward to provide the most innovative cutting edge solutions for packaging and comprehensive range of pharmaceutical packaging solutions, from product-specific research to brand-building materials and design.

It is our aim to provide the best services to the customers and meet the complex needs of the pharmaceutical industry with pioneering packaging solutions. With our integrated services, we enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while we partner with them in the area of drug stabilization and protection. We help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs.

Our strength lies in the powerful synergy of our research capabilities, state-of-the-art design and manufacturing facilities and commitment to create sustainable competitive advantages for our customers. Our competency in developing packaging innovation solutions with specialty packaging material and designs helps customers in addressing compliance and counterfeit concerns.

Today, Bilcare Research is a market-leading supplier of specialty primary packaging for pharmaceutical products. With success in providing novel packaging innovations and services, we have been honored by the Organization of Pharmaceutical Producers of India (OPPI) Award for establishing quality standards in the pharmaceutical sector for two consecutive years.

Packaging innovation technologies at Bilcare

A comprehensive range of packaging materials and solutions for clients is provided by Packaging Innovation services across the world. Our solutions help in problem diagnosis and provide better packaging alternatives through unique packaging materials and communicative designs. We also provide anti-counterfeiting methods that offer durable, easy-to-apply and affordable methods to guard against product fraud.

The company has a strong focus on packaging innovation solutions that deliver quality, sustainability and reliability. Our packaging solutions are customized to meet the demands of each client and this ensures a unique and reliable packaging solution.

It is our aim to develop packaging innovation solutions to meet the complex needs of the pharmaceutical industry. With our integrated services, we enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while we partner with them in the area of drug stabilization and protection and provide packaging innovation solutions. We help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs.

Packaging innovation solutions by Bilcare Technologies

Bilcare Technologies is a widely renowned and trusted name in the pharmaceutical industry. We look forward to deliver sustainable and affordable packaging solutions to customers globally. As a research driven organization with single source capabilities, we focus on the need for packaging innovations and follow a customer centric approach to fulfill packaging needs in the areas of pharmaceutical packaging, card solutions and specialty films. We have supplemented our research and development capabilities with broad production and application knowledge as a single source packaging solutions provider. We leverage the powerful synergy of our research capabilities to ensure innovative packaging solutions in India, Singapore and Germany; State-of-the-art design and manufacturing facilities in US, Germany, Italy, Singapore & India and above all, our commitment to create sustainable competitive advantages for our customers.

The acquisition we did in 2010 has helped Bilcare enhance its area of solutions for innovative packaging and transform in many ways: Firstly our focus over the past year ensured that the businesses were successfully integrated and the expected cost synergies achieved; secondly, Bilcare improved its product range to offer high margin products. While it is still ‘work in progress’ to derive the full benefits from the acquisition, the businesses have advanced against the initial goals and the progress already achieved will underpin earnings growth for the next two years. Through this acquisition, the company now enjoys a strong base of over 2,000 customers spread across the globe and has excelled in the field of packaging innovation.

Bilcare provides best packaging innovation solutions

With the growth and development in the medical and pharmaceutical industry, the need for innovation in packaging field occupies a significant place. Packaging innovations ensure the quality standards of pharmaceutical and medical products. Bilcare recognizes the need of this hour and utilizes this concept of packaging innovations in its products.

Bilcare Technologies is a widely known and trusted name in the pharmaceutical industry for its impeccable quality standards in packaging innovation and delivery of genuine medicines to patients. Bilcare looks forward to provide innovate packaging solutions and thus, adheres to a customer-centric model to meet the needs of its customers. Bilcare endeavors to provide the most innovative cutting edge solutions for packaging in the pharmaceutical industry. They have a firm belief that packaging innovation is a vital part of the pharmaceutical industry and thus there arises a need for appropriate measures in the same direction.

Bilcare offers sustainable, affordable and innovative packaging services in the pharmaceutical industry, card solutions as well as specialty films. With the aim of broadening its area of research and the capabilities of development, Bilcare has enhanced its application knowledge and the production operations. Bilcare has maintained its standards of pre-eminence as a single source packaging innovation solution provider. Its research operations cover India, Singapore and Germany. It provides cutting-edge design and manufacturing facilities in the US, Germany, Italy, Singapore and India. The acquisition done by Bilcare in the year 2010 helped it in improvising the range of its products. It also increased the high margin products and solutions and established a strong customer base of over 2,000 spread across the globe.

Packaging innovation solutions by Bilcare

Medical and pharmaceutical industry is one of the most significant sectors in the society. It has a major influence on the lives and wellbeing of the society. Bilcare Technologies is a widely known and trusted name in the pharmaceutical industry for its impeccable quality standards in packaging innovation and delivery of genuine medicines to patients. Bilcare looks forward to provide innovate packaging solutions and thus, adheres to a customer-centric model to meet the needs of its customers. Bilcare endeavors to provide the most innovative cutting edge solutions for packaging in the pharmaceutical industry. They have a firm belief that packaging innovation is a vital part of the pharmaceutical industry and thus there arises a need for appropriate measures in the same direction.

Bilcare offers sustainable, affordable and innovative packaging services in the pharmaceutical industry, card solutions as well as specialty films. With the aim of broadening its area of research and the capabilities of development, Bilcare has enhanced its application knowledge and the production operations. Bilcare has maintained its standards of pre-eminence as a single source packaging solution provider. Its research operations cover India, Singapore and Germany. It provides cutting-edge design and manufacturing facilities in the US, Germany, Italy, Singapore and India. The acquisition done by Bilcare in the year 2010 helped it in improvising the range of its products. It also increased the high margin products and solutions and established a strong customer base of over 2,000 spread across the globe.

Time for a dose of innovation?

Few innovative packaging categories have experienced so little reinvention or change over the last few decades than pharmaceuticals – especially in the field of prescription drugs. While other packaging categories have enjoyed radical overhauls there’s little difference between packs of pharmaceutical products from the 1950s and 1960s and the packs of today. Indeed the stark minimalism of pharmaceutical packs is so striking that artists like Damien Hirst have turned them into gallery pieces.

Yet pharmaceutical packaging needn’t be stuck in the dark ages. Given the key role packaging plays in informing consumers about the contents and the risks involved with taking any prescription or over the counter drugs, there’s an opportunity for modern pharmaceutical packaging to be covered with clever info graphics and all manner of cutting edge technological innovations.

So why hasn’t the industry gone down this route to date? And what more could pharmaceutical companies and their packaging providers be doing to help consumers better understand the drugs they are taking?

One of the key reasons that pharmaceutical innovative packaging has resisted change over the years is largely due to legislative pressures, according to Gerard Harford, managing director of Contego. “Legislation defines elements, such as minimum font sizes for design and ease of readability, while child resistant packaging legislation will steer the functional requirements of the pack,” explains Harford. “Over the years innovative packaging has had to encompass all these changes so the leaflet and pack sizes have increased to accommodate the increase in information.”

Bilcare offering innovative packaging solutions globally

Bilcare stands as a global leader in the fields of providing packaging solutions in pharmaceutical industry. Bilcare is a research driven organization which offers a range of sustainable solutions to packaging. Bilcare has many years of experience in this industry which has helped it in offering affordable and innovative answers to packaging.

Bilcare strictly adheres to a customer-centric model to deliver the needs of its clientele in pharmaceutical industry. The company has single source capabilities and provides packaging services in the areas of pharmaceutical packaging, card solutions and specialty films. Bilcare has constantly endeavored to broaden its research and development capabilities by means of broad production and application knowledge.

As a single source packaging solution provider, Bilcare runs its research operations across India, Singapore and Germany. It provides cutting-edge design and manufacturing facilities in the US, Germany, Italy, Singapore and India. Bilcare runs with the sole aim of providing sustainable competitive advantages to its customers.

Bilcare did an acquisition in the year 2010. It has effectively helped Bilcare transform in two ways which are:

•       Bilcare was ensured that the businesses run by the company were successfully integrated. Also, it ensured that the expected cost synergies were achieved.
•       It helped Bilcare in improvising its product range. Bilcare started to offer high margin products and solutions.

The acquisition has helped Bilcare achieve a strong customer base of over 2,000 spread across the globe. Besides the already harnessed benefits, the reaping of benefits is still ‘work-in-progress’. Though the businesses have advanced against the initial goals, Bilcare is hoping to achieve many more advantages through its 2010 acquisition. The progress already achieved will underpin earnings growth for the next two years.

Bilcare provides cutting-edge packaging solutions

Bilcare Technologies has been providing cutting edge solutions for packaging throughout the globe. Bilcare is a research driven organization and hence, it offers sustainable, affordable as well as innovative packaging solutions. Bilcare strictly adheres to a customer-centric model to deliver the needs of its clientele in pharmaceutical industry.

The company has single source capabilities and provides packaging services in the areas of pharmaceutical packaging, card solutions and specialty films. Bilcare has constantly endeavored to broaden its research and development capabilities by means of broad production and application knowledge.

As a single source innovative packaging solution provider, Bilcare runs its research operations across India, Singapore and Germany. It provides cutting-edge design and manufacturing facilities in the US, Germany, Italy, Singapore and India. Bilcare runs with the sole aim of providing sustainable competitive advantages to its customers.

Bilcare did an acquisition in the year 2010. It has effectively helped Bilcare transform in two ways which are:

*  Bilcare was ensured that the businesses run by the company were successfully integrated. Also, it ensured that the expected cost synergies were achieved.

*  It helped Bilcare in improvising its product range. Bilcare started to offer high margin products and solutions.

The acquisition has helped Bilcare achieve a strong customer base of over 2,000 spread across the globe. Besides the already harnessed benefits, the reaping of benefits is still ‘work-in-progress’. Though the businesses have advanced against the initial goals, Bilcare is hoping to achieve many more advantages through its 2010 acquisition. The progress already achieved will underpin earnings growth for the next two years.

Bilcare says about the future of pharmaceutical packaging innovations

A changing pharmaceutical industry

Changes in pharmaceutical industry research and manufacturing technologies have driven significant developments in packaging and delivery systems. An increase in the number of large-molecule, bio pharmaceutical drugs in development pipelines has led to an increase in the need for injectable packaging and administration systems. The old glass and elastomer closure systems may not provide the effective barrier properties needed for high-value, life saving therapies. Component manufacturers have responded with new materials and technologies that ensure extended drug-product shelf-life. Many new biotechnology-derived drug therapies are unstable in liquid form and therefore are introduced as lyophilized or dry powder dosage forms. Lyophilized drugs need special stoppers for optimal performance in lyophilization chambers. The stoppers must solve the problem of the stopper sticking to the lyophilization shelf after the cycle is completed. In addition, lyophilized drugs typically are reconstituted at the point of care, thus requiring patient-friendly administration systems.

The increase in self-administered therapies

Decades ago, healthcare revolved around hospital care. Today, healthcare often revolves around the home - a situation that has largely resulted from cost constraints and the introduction of maintenance-type drugs for treating chronic conditions such as arthritis, cancer, multiple sclerosis, and other diseases that require frequent medication. Many of these maintenance therapies are delivered by injection, spurring a need for patient-friendly administration systems. These systems must ensure the potency of the drug, be tamper-evident, help deter counterfeiting, promote compliance with a dosing regimen, ensure dosing accuracy, and be as safe, easy to use and painless as possible.

An outgrowth of these changes is the move from the typical vial and disposable syringe to the prefillable syringe. With prefillables, dosing accuracy is ensured but they present some challenges for the industry. A pharmaceutical company needs a prefillable system that protects the integrity of the packaged drug product over time and will function as represented over the full shelf life of the drug product. The response from component manufactures was to develop syringe plungers with barrier films that minimize the interaction between the packaged drug and the components. At the same time, the industry has developed elastomers for molded plungers that maintain functional properties such as seal integrity, and break-loose and extrusion forces.

When self-administered drugs are in lyophilized or dry powder form, manufacturers must find methods or packaging systems that help prevent accidental needle stick injuries, inaccurate dosing, and drug spray-back. Manufacturers familiar with the drug administration process must provide delivery systems that simplify drug reconstitution, especially for non-professional caregivers.

Bilcare thrives to provide Innovative packaging solutions of drugs & medicines

Packaging innovation is the technique which is need of this hour when half of the goods and service which we receive on this end from the other, lack genuineness and anybody can rarely spot any difference in original and fake. And all because of ill practices like counterfeiting and cloning which didn’t even leave out the pharmaceutical industry. Packaging innovation ensures the security of medicines and drugs as they are considered as state-of-the-art strategies to cope with problems like counterfeiting.

Bilcare is the leading organization on global platform for delivering reasonable, sustainable and innovative packaging solutions to customers as it is a research driven company which focuses on its customers’ needs that ensures its security. Bilcare offer innovative packaging solutions via these segments:

1. Packaging material: Bilcare Research barrier films are manufactured keeping in mind their affordability and that’s too without compromising with the quality of same. They are designed to be offered to individuals in variety of colors, thickness and additional factors as per individual requirements which provide climate protection to your product. Pharma packaging innovation is no less than an excellence in blister packaging as Bilcare is producing a wide range of cold form foil along with thermoforming films to ensure the safety of end product. They have manufacturing sites not only in India but in Germany, USA and Singapore in order to meet the demand of their customers worldwide.
2. Research Services: BilcareOptima is the first scientific method for creating best packaging of pharma products by eliminating over packaging. BilcareOptima is called the packaging solution which is packed by science.

Bilcare is committed to create sustainable competitive advantages for their customers. They acquired INEOS 5 years back, which is a plastic film-making unit of petrochemical company and it helped the organization in improving their product range which offered high margin solutions and products. Now Bilcare is renowned globally due to this acquisition and because of its continuous efforts for providing the innovative packaging solutions to end customers and avoid counterfeiting.

Innovative packaging of drugs & medicines at Bilcare

With the advancement and misuse of technology, few unwanted practices like plagiarism, forgery, sham, imitation, piracy, falsification and counterfeiting have become a part of this world. Whether we want it or not, we are living with it, spending half of our hard earned money on counterfeit products. Packaging innovation is one of those solutions which are the measures to cope with the problem of counterfeiting and provide the end customer with original goods and items.

Bilcare is the leading organization on global platform for delivering reasonable, sustainable and innovative packaging solutions to customers as it is a research driven company which focuses on its customers’ needs that ensures its security. Bilcare offer innovative packaging solutions via these segments:

Packaging material

• Barrier films: Bilcare Research barrier films are manufactured keeping in mind their affordability and that’s too without compromising with the quality of same. They are designed to be offered to individuals in variety of colors, thickness and additional factors as per individual requirements which provide climate protection to your product.
• PPI: pharma packaging innovation is no less than an excellence in blister packaging as Bilcare is producing a wide range of cold form foil along with thermoforming films to ensure the safety of end product. They have manufacturing sites not only in India but in Germany, USA and Singapore in order to meet the demand of their customers worldwide.

Research Services

BilcareOptima: it is the first scientific method for creating best packaging of pharma products by eliminating over packaging. BilcareOptima is called the packaging solution which is packed by science.

Bilcare is committed to create sustainable competitive advantages for their customers. They acquired INEOS 5 years back, which is a plastic film-making unit of petrochemical company and it helped the organization in improving their product range which offered high margin solutions and products. Now Bilcare is renowned globally due to this acquisition and because of its continuous efforts for providing the innovative packaging solutions to end customers and avoid counterfeiting.

Innovative packaging: revolution in pharmaceutical industry

In this technology driven era everything and everybody is going through lots of changes & innovation, and so is pharmaceutical industry which is supposed to grow up to 5000 crores by the end of this year, especially its packaging industry because it is facing frequent changes so that it can match its pace with development and growth.

Trends in pharma packaging are influenced by packaging materials and packaging processes. The packaging innovation which is in trend involves Radio Frequency Identification, which can scan and locate the containers and crates hundreds of meters away from it. Its benefits pay off very fast as it is easy and sophisticated to be handled. Non-electronic laminates and labels monitor the shock and change in transition along with measuring the goods and items if they are subject to be accepted or not. It is a label of the size of a visiting card which is more reliable & accurate than manual indicators and it contains micro batteries as well. There are many pharmaceutical concepts emerging on regular basis which is boosting the packaging innovation and considering the environmental factors while packing the medicines is one of those concepts. It still focuses on packaging advances without compromising with the quality of product.

Safety cap bottles were introduced to keep the medicines and drugs out of the reach of children to avoid the adverse effect on them and to be senior citizen friendly. Responsive ink is used, to warn the user about something which might happen if the medicine or drug is not taken with care. It is used on insulin packaging, antibiotics and vaccines to warn the user. Anti counterfeiting packaging involves the use of bar codes and unique numbers on primary-secondary packaging has been made mandatory by the DGFT of India. Territory packaging which is easy for tracking and tracing serialization of exported drugs also comes under this mandatory packaging.

Packaging innovation in pharma industry is equally essential for the human kind like pharmaceutical products because the change and innovation is a symbol of proceeding towards the future which inculcates lots of advanced approaches which is indispensible for the growth of human race.

Innovative packaging of pharmaceutical products

Precaution is better than cure, and that is why the things we eat, drink or consume some other way, need to be safer than ever because it is going to affect our health directly. The packaging ensures the user that the product is reliable and safe to be used. The pharmaceutical industry is facing tremendous changes every day and its packaging is also going under innovation on a very large scale. There were times when pharma packaging revolves around conserving the quality of enclosed medication and there is a time where it involves tampering, counterfeiting and emphasizing on dosage schedule of product along with its dispensing accuracy.

Trends in pharma packaging are influenced by packaging materials and packaging processes. The packaging innovation which is in trend involves the followings:

1. RFID: Radio Frequency Identification can scan and locate the containers and crates hundreds of meters away from it. Its benefits pay off very fast as it is easy and sophisticated to be handled.

2. Non-electronic laminates: these kinds of laminates and labels monitor the shock and change in transition along with measuring the goods and items if they are subject to be accepted or not. It is a label of the size of a visiting card which is more reliable & accurate than manual indicators and it contains micro batteries as well.

3. Responsive inks: it is used to warn the user about something which might happen if the medicine or drug is not taken with care. It is used on insulin packaging, antibiotics and vaccines to warn the user.

4. Anticounterfeiting packaging: use of bar codes and unique numbers on primary-secondary packaging has been made mandatory by the DGFT of India. Territory packaging which is easy for tracking and tracing serialization of exported drugs also comes under this mandatory packaging.

Packaging innovation in pharma industry is equally essential for the human kind like pharmaceutical products because the change and innovation is a symbol of proceeding towards the future which inculcates lots of advanced approaches which is indispensible for the growth of human race.

Recent Packaging Technologies

Blow-fill-seal technology

Aseptic blow-fill-seal (BFS) technology is the process by which plastic containers are formed, filled with sterile filtered product and sealed in an uninterrupted sequence of operations within the controlled sterile environment of a single machine.

The blow-fill-seal process is a robust, advanced aseptic processing technology, recognized by worldwide regulatory authorities for its inherent operational advantages over conventional aseptic production. Blow-fill-seal systems offer a unique combination of flexibility in innovative packaging design, low operating cost and a high degree of sterility assurance. The machines require a minimum number of operating personnel and have a relatively small space requirement.

A variety of polymers may be used in the process, low and high-density polyethylene and polypropylene being the most popular. The innate ability to form the container/closure during the actual aseptic packaging process allows for custom design of the container to meet the specific needs of the application. This flexibility not only improves container ease of use, but provides a means of interfacing with many of today's emerging drug delivery technologies, most notably in the field of respiratory therapy.

Blow-fill-seal process

Container moulding

Thermoplastic is continuously extruded in a tubular shape. When the tube reaches the correct length, the mold closes and the parison is cut. The bottom of the parison is pinched closed and the top is held in place with a set of holding jaws. The mold is then transferred to a position under the filling station.

Container filling

The nozzle assembly lowers into the parison until the nozzles form a seal with the neck of the mold. Container formation is completed by applying a vacuum on the mold-side of the container and blowing sterile filtered air into the interior of the container. The patented electronic fill system delivers a precise dosage of product into the container. The nozzles then retract into their original position.

Container sealing

Following completion of the filling process, the top of the container remains semi-molten. Separate seal molds close to form the top and hermetically seal the container. The mold opens and the container is then conveyed out of the machine.

The cycle is then repeated to produce another filled container. The filled containers are tested and checked to ensure that they meet the very strict specifications laid down for such products.

The duration of the complete cycle is between 10-18 seconds, depending on the container design and the amount of liquid to be filled.

Brandpak Solution: Innovative Packaging solution at Bilcare

Our innovative packaging solutions enable product differentiation and marketing by providing a unique brand identity to products. Our teams work closely with customer marketing teams and product owners to understand their marketing concerns and provide ease of distribution and innovative packaging for brand protection.

Bilcare Research's Brandpak solutions help in problem diagnosis and provide packaging solutions that affect the customer's top-line using its unique and patented packaging materials and smart, expressive designs. 

It is our aim to innovate and develop pioneering packaging solutions to meet the complex needs of the pharmaceutical industry. With our integrated services, we enable clients to focus on their core business, i.e. development of new drug molecules, formulation development, manufacturing and marketing while we partner with them in the area of drug stabilization and protection. We help customers capitalize on upcoming trends, through products that maximize the commercial potential and efficacy of drugs.

Bilcare Research’s Brandpak technology helps in problem diagnosis and the development of solutions using unique and patented innovative packaging materials.

Brandpak Building Process

Brandpak Solution Offerings